Personal CNC 1100 Mill

PCNC 1100 Personal CNC

The Tormach PCNC 1100 is a new approach in CNC mills – a small CNC that's designed for real work with the power to cut serious materials. Circuit boards, aluminum, and engineering polymers are a breeze when your machine is built to cut materials like steel, iron, stainless, and titanium.

PCNC mills are engineered from the ground up to be the best value in CNC in its class. Each PCNC is thoughtfully designed with a combination of quality components and proven technology to create an affordable CNC for doing real work.

Iron:

Each PCNC 1100 has over 1100 lbs of cast iron and steel that is precisely placed to achieve maximum frame rigidity in a footprint that’s about the size of a traditional manual milling machine.

The sliding dovetailed ways are hand-scraped cast iron, designed to withstand high loads and dampen vibrations. The ways have bonded PTFE filled acetal sliding surfaces. Similar to brand name compounds such as Turcite® or Rulon®, PTFE compounds provide low friction and long life.

Spindle:

Each mill features a R8 spindle with a 3 3/8" nose diameter, the same standard dimension as popular Bridgeport -style manual mills. This can be used in combination with the innovative quick-change Tormach Tooling System® (TTS) or any generic R8 tooling.

The spindle is driven by a robust 1.5HP 3-phase induction motor powered by state-of-the art sensorless vector variable frequency drive technology from Emerson Control Techniques™.  The drive's quick acceleration/deceleration improves performance while extending capabilities to demanding processes such as tension-compression tapping. Power transmission is accomplished with a simple, low –maintenance belt driven induction motor with two belt ratios, covering speeds from 100-5120 RPM.

The PCNC 1100 also features our exclusive fold back spindle logic.  Fold back logic senses when the spindle motor is having difficulty maintaining the programmed speed due to excessive cutting loads and will reduce commanded motor speed temporarily if necessary to maintain adequate cutting torque.

Motion:

Motion control is provided by high performance polyphase stepper motors with microstepping driver technology from Leadshine®.  These drive systems not only provide superior torque at cutting speeds, but improved  linearity, reduced vibration, and quieter operation when compared to other stepper systems available today.  Each axis is uses a P4 precision ground double-nutted ballscrew for repeatable and accurate motion resolution.

Options and Accessories:

The PCNC design is modular, meaning each machine is expandable and upgradeable with the latest options and accessories from Tormach.

The PCNC 1100 is offered on an a la carte basis, making it easy to build a truly custom system. All options and accessories are sold separately, allowing you to choose exactly what you want. Options include 4th Axis, Power Drawbar, Automatic Tool Changer (ATC), Duality Lathe, and more.

We also offer a complete line of CAD/CAM software and a complete line of accessories, including our Tormach Tooling System® (TTS)- the new standard to affordable toolholders for small mills.

Support:

As with all Tormach products, The PCNC 1100 is backed with Tormach's second-to-none customer care and technical support to ensure your satisfaction. We will support your investment with email and phone support from our dedicated support staff of machinists and engineers and extensive online resources so you can rest assured that you made the right choice from day one.

Want to learn more about the Engineering behind the PCNC 1100? Read our whitepaper here.

 

PCNC 1100 - Mill Documents

All PCNC 1100 - Mill Documents

01/25/12 - PCNC 1100 Certificate of Inspection (103 kb)
Certificate of Inspection for the PCNC 1100 mill. This document details the factory quality audit for each PCNC mill.
12/09/11 - PCNC 1100 Dimensions (121 kb)
Document showing the PCNC 1100 mill height and width for space planning.
11/02/11 - Dimensioned drawing of the PCNC 1100 Table with 5" Machinist Vise for Space Planning (36 kb)
Dimensioned drawing of the PCNC 1100 Table with 5" Machinist Vise for Space Planning
09/28/11 - PCNC 1100 Machine Package Datasheet (107 kb)
Datasheet on what materials are included with the PCNC 1100 mill.
09/26/11 - PCNC 1100 Series 3 Manual (6913 kb)
Manual for the PCNC 1100 Series 3 Mill
09/26/11 - PCNC 1100 Series 3 Exploded View (1124 kb)
Exploded view and parts list for the PCNC 1100 Series 3 mill.
08/25/11 - Series 3 Design Analysis Whitepaper (927 kb)
Tormach Series 3 CNC Mills Design Analysis Whitepaper
08/25/11 - PCNC 1100 Series 3 and Accessories Datasheet (995 kb)
PCNC 1100 Series 3 and Accessories Datasheet
05/02/11 - Automatic Tool Changer Datasheet (327 kb)
Datasheet for the Automatic Tool Changer for Tormach Tooling System
03/04/11 - PCNC 1100 Extended Warranty Datasheet (129 kb)
Extended Warranty Datasheet for the PCNC 1100 mill.
11/29/10 - SB0024 - Servicing Spindle Bearings on the PCNC (219 kb)
Service Bulletin on servicing spindle bearings on the PCNC.
11/23/10 - SB0031 - Flushing the Lubrication System (229 kb)
Service Bulletin on flushing the lubrication system.
08/05/10 - PCNC Mill Comparison (619 kb)
PCNC 770 vs. PCNC 1100.
04/06/10 - PCNC Warranty Policy (163 kb)
Regular Warranty Policy for the PCNC mills.
03/16/10 - PCNC 1100 Exploded Parts View (762 kb)
Exploded view and parts list for the PCNC 1100 series II mill.
06/30/09 - SB0016 Oil & Coolant (145 kb)
Service Bulletin with suggestions on Oil & Coolant for the PCNC 1100 mill.
06/17/09 - Tormach Machine Controller Whitepaper (255 kb)
Technical Document about the Tormach Machine Controller.
06/16/09 - SB0012 PCNC 1100 Control Computer Recomendations (182 kb)
Service Bulletin recommending computers for PCNC 1100 control.
03/26/09 - PCNC 1100 Spare Parts Kit Datasheet (79 kb)
Datasheet on the Recommended Spare Parts Kit for PCNC 1100 mills (PN 31139).
03/25/09 - VFD Whitepaper (229 kb)
Design Analysis of the Sensorless Vector Spindle Drive System on the PCNC 1100 Mill.
11/06/08 - Spindle Cartridge Assembly Drawing (93 kb)
Drawing of the PCNC 1100 Spindle Cartridge Assembly (PN 30305 & 30306).
09/25/08 - USB Bulkhead Cable Datasheet (90 kb)
Datasheet on the optional USB Bulkhead Cable assembly for PCNC 1100 and PCNC 770 mills.
09/14/07 - Guard Kit & Extended Guard Datasheet (431 kb)
Datasheet on the Guard Kit and Extended Guard for the PCNC 1100 mill
07/19/07 - Machine Arm Datasheet (529 kb)
Datasheet on the optional Machine Arm for PCNC mills.
07/12/07 - USB Jogging Pendent Datasheet (398 kb)
Datasheet on the USB Jogging Pendent.
07/05/07 - Jog/Shuttle Controller Datasheet (512 kb)
Datasheet on the Jog/Shuttle Controller.
07/03/07 - Lifting Bar Datasheet (509 kb)
Datasheet on the Tormach Lifting Bar used to move the PCNC mill.
05/29/07 - SB0017 PCNC Machine Supplies (79 kb)
Service Bulletin for Machine Supplies for the PCNC 1100 mill.
02/06/07 - PCNC 1100 Printer Port Input Output Pins (10 kb)
Detailed list of input and output pins on the printer port on the PCNC 1100 and PCNC 770 mills.
12/11/06 - PCNC 1100 Moving Dimensions (108 kb)
Document detailing how to move the PCNC 1100 through various door widths.
06/01/06 - PCNC Design Analysis Whitepaper (135 kb)
Detailed Engineering document of the technical design of the PCNC 1100 milling machine.

PCNC 1100 - Mill Manuals

09/26/11 - PCNC 1100 Series 3 Exploded View (1124 kb)
Exploded view and parts list for the PCNC 1100 Series 3 mill.
09/26/11 - PCNC 1100 Series 3 Manual (6913 kb)
Manual for the PCNC 1100 Series 3 Mill

PCNC 1100 - Mill Datasheets

09/28/11 - PCNC 1100 Machine Package Datasheet (107 kb)
Datasheet on what materials are included with the PCNC 1100 mill.
08/25/11 - PCNC 1100 Series 3 and Accessories Datasheet (995 kb)
PCNC 1100 Series 3 and Accessories Datasheet
05/02/11 - Automatic Tool Changer Datasheet (327 kb)
Datasheet for the Automatic Tool Changer for Tormach Tooling System
03/04/11 - PCNC 1100 Extended Warranty Datasheet (129 kb)
Extended Warranty Datasheet for the PCNC 1100 mill.
03/26/09 - PCNC 1100 Spare Parts Kit Datasheet (79 kb)
Datasheet on the Recommended Spare Parts Kit for PCNC 1100 mills (PN 31139).
09/25/08 - USB Bulkhead Cable Datasheet (90 kb)
Datasheet on the optional USB Bulkhead Cable assembly for PCNC 1100 and PCNC 770 mills.
09/14/07 - Guard Kit & Extended Guard Datasheet (431 kb)
Datasheet on the Guard Kit and Extended Guard for the PCNC 1100 mill
07/19/07 - Machine Arm Datasheet (529 kb)
Datasheet on the optional Machine Arm for PCNC mills.
07/12/07 - USB Jogging Pendent Datasheet (398 kb)
Datasheet on the USB Jogging Pendent.
07/05/07 - Jog/Shuttle Controller Datasheet (512 kb)
Datasheet on the Jog/Shuttle Controller.
07/03/07 - Lifting Bar Datasheet (509 kb)
Datasheet on the Tormach Lifting Bar used to move the PCNC mill.

PCNC 1100 - Mill Technical Documents

01/25/12 - PCNC 1100 Certificate of Inspection (103 kb)
Certificate of Inspection for the PCNC 1100 mill. This document details the factory quality audit for each PCNC mill.
08/25/11 - Series 3 Design Analysis Whitepaper (927 kb)
Tormach Series 3 CNC Mills Design Analysis Whitepaper
08/05/10 - PCNC Mill Comparison (619 kb)
PCNC 770 vs. PCNC 1100.
06/17/09 - Tormach Machine Controller Whitepaper (255 kb)
Technical Document about the Tormach Machine Controller.
03/25/09 - VFD Whitepaper (229 kb)
Design Analysis of the Sensorless Vector Spindle Drive System on the PCNC 1100 Mill.
02/06/07 - PCNC 1100 Printer Port Input Output Pins (10 kb)
Detailed list of input and output pins on the printer port on the PCNC 1100 and PCNC 770 mills.
06/01/06 - PCNC Design Analysis Whitepaper (135 kb)
Detailed Engineering document of the technical design of the PCNC 1100 milling machine.

PCNC 1100 - Mill Drawings

12/09/11 - PCNC 1100 Dimensions (121 kb)
Document showing the PCNC 1100 mill height and width for space planning.
11/02/11 - Dimensioned drawing of the PCNC 1100 Table with 5" Machinist Vise for Space Planning (36 kb)
Dimensioned drawing of the PCNC 1100 Table with 5" Machinist Vise for Space Planning
03/16/10 - PCNC 1100 Exploded Parts View (762 kb)
Exploded view and parts list for the PCNC 1100 series II mill.
11/06/08 - Spindle Cartridge Assembly Drawing (93 kb)
Drawing of the PCNC 1100 Spindle Cartridge Assembly (PN 30305 & 30306).
12/11/06 - PCNC 1100 Moving Dimensions (108 kb)
Document detailing how to move the PCNC 1100 through various door widths.

PCNC 1100 - Mill Service Bulletins

11/29/10 - SB0024 - Servicing Spindle Bearings on the PCNC (219 kb)
Service Bulletin on servicing spindle bearings on the PCNC.
11/23/10 - SB0031 - Flushing the Lubrication System (229 kb)
Service Bulletin on flushing the lubrication system.
06/30/09 - SB0016 Oil & Coolant (145 kb)
Service Bulletin with suggestions on Oil & Coolant for the PCNC 1100 mill.
06/16/09 - SB0012 PCNC 1100 Control Computer Recomendations (182 kb)
Service Bulletin recommending computers for PCNC 1100 control.
05/29/07 - SB0017 PCNC Machine Supplies (79 kb)
Service Bulletin for Machine Supplies for the PCNC 1100 mill.

PCNC 1100 - Mill General Policies

04/06/10 - PCNC Warranty Policy (163 kb)
Regular Warranty Policy for the PCNC mills.